Execution

The Design Office develops steel structure details using the Tekla Struktures software. First, the programs are used to develop a 3D model of the object, then steel structure drawings are made and downloaded as a DSTV files containing a description of the parts geometry for the CNC machines. Thus, design errors and errors in hardware programming are reduced to zero. Next, the Chief Technologist Department uses the steel structure drawings and DSTV files to prepare cutting charts for CNC machining centers and uploads them into the machines. At the same time, our technologists indicate process parameters for assembly, welding and painting operations for each reference point and automatically issue work orders for these operations using the unified program package "Manufacturing Enterprise Management - 1C ERP". Taking into account the priority and complexity of operations, the employees of the Planning and Production Department plan production in detail and issue shift/day schedules for all work centers of the plant.

The Technical Control Service consists of certified departments that verify and confirm the compliance of our products with the requirements of regulatory and technical documentation (RTD); these departments include the technical control department (TCD), the central plant laboratory (CPL), and the laboratory of non-destructive testing (LNDT). All materials received by the company pass the incoming quality control for compliance with the GOST state standards, technical specifications and other parameters according to the customer's requirements.

All rolled metal products entering the production process are subject to mandatory cleaning from rust and scale by the Schlick shot-blasting machine (Germany). The cleaned rolled metal is drilled and cut on CNC machining centers. At this stage, the parts are marked (for further assembly of metal structures). In addition, the parts preparation site uses a KC 1201 KALTENBACH robot (Germany) for 3D shaped gas- and plasma-cutting of metal sections. The finished parts are checked by the TCD and transferred to the assembly and welding sites.

Assembly and welding sites assemble and weld metal structures, after which the metal structure undergo a mandatory post-process quality examination by the TCD and LNDT specialists. For metal welding, we use Kemppi semi-automatic machines and argon-carbon dioxide mixture. After welding, the metal structures are cleaned from welding splashes and burrs; sharp edges are removed. Finished metal structures are checked by the TCD (visual testing, U/S inspection of welds).

Metal strictures accepted for painting are shot-blasted in the SсiTeex shot-blasting chamber and Wheelabrator shot-blaster (Germany) until the required degree of treatment (Sa2 1/2) is reached. Metal structures that need to be protected against corrosion are delivered to paint areas, where the paint coating is applied with airless paint machines, and then dried in the Tec Gmbh Lackiersysteme rolling drying chamber. Metal structures that need to be protected against fire are delivered to special workshops. The coating is applied according to the fire-proofing project with regard to the requirements for the degree and type of burning (hydrocarbon or cellulose). After drying, the thickness of the paintwork and its adhesion are checked by the TCD using Elcometer devices according to the approved regulations.

Finished metal structures are allocated in sets at the shipping points, attached barcode tags, after which the finished products are shipped and delivered to the customer. Metal products can be shipped by road or by rail, which would significantly reduce the delivery time and ensure the safety of metal structures, as the access roads and railways are situated at the picking and shipping areas of the plant. If necessary, a shipment by sea from the Omsk river port can be arranged

AO "OmZM-METALL" complies with the ISO-9001 quality management system standards issued by the International Organization for Standardization, which increases the competitiveness and efficiency of the enterprise.

AO "OmZM-METALL" uses a system of online monitoring of order execution. This service monitors the execution of orders through IP cameras, which allows you to track the manufacture of metal structures at each stage of processing.